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    Sarcina Packaging ltd.
    • Sustainable Paper Based Packaging
    • Competitive Pricing
    • Consultative Approach
    • Packaging and Print Design Experts
      • Welcome to Sarcina Packaging

        Specialists in paper based packaging

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      • High quality flexographic print

        Specialists in paper based packaging

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      • Ecommerce and subscription packaging

        Specialists in paper based packaging

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      • Die cut cartons

        Specialists in paper based packaging

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      • Bespoke beer bottle carriers

        Specialists in paper based packaging

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      • Custom packaging inserts

        Specialists in paper based packaging

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      • Premium Litho Laminated Corrugated Boxes

        Premium Litho Laminated Corrugated Boxes

        Specialists in paper based packaging

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        • Sustainable Paper Based Packaging
        • Competitive Pricing
        • Consultative Approach
        • Packaging and Print Design Experts

          Sarcina Packaging was founded in 2014 with a clear vision. To help our customers navigate the often complex and intricate field of bespoke paper-based packaging.

          We provide a process driven, no obligation, consultative approach that means our customers find a packaging solution that is right for their brand, for their product and for their budget.

          • asda
          • nhs
          • nandos
          • spar
          • bandh
          • londis

            Why Work With Us?

            Entirely Paper Based
            Entirely Paper Based
            We are a paper based packaging specialist providing a greener, more sustainable, supply line
            Ethical
            Ethical
            We are an ethical business that cares about people, the world we live in and the products we provide
            Competetive Pricing
            Competetive Pricing
            We provide competitive costs that are backed up by high quality manufacturing and a quick turnaround
            Team Of Experts
            Team Of Experts
            We are experts in packaging and print design
            Consultative Approach
            Consultative Approach
            We provide a reliable, personalised and consultative service that is entirely without obligation
            Customer Service
            Customer Service
            We pride ourselves with providing solution driven customer service with clear and open channels of communication
            High Quality Products
            High Quality Products
            BRC, ISO and FSC certified UK production sites ensure high quality products and finishings
            Dedicated Support Team
            Dedicated Support Team
            We are here to provide advice, guidance and support.
            Products By Sector

            Your Questions Answered

            What are the setting up (origination) costs?

            Origination or printing plate costs are the costs associated with producing the printing plates that impartthe ink to create the finisheditems. In recent years add on charges for lithographic printing plates have all but been abolished –and we certainly don't charge extra for them.

            Flexographic printing plates-mainly used in the production of flexo printed corrugate boxes and labels arehowever chargeable. Mainly because unlike litho plates'flexo plates are more costly to produce and can be used for subsequent production runs. The cost of the plates will depend on the size and the complexity of the print. As a rule,the more detail within the print the more they tend to cost. Flexo plates are also costed per colour per side. As such it's a sensible idea to try and future proof your artwork in thiscase to maximise the longevity of the plate.

            There are no origination costs associated with digital printing.

            What is a die forme?

            A die forme is the toolthat cuts the board into the desiredshape. Mostcommonly used in a flat bed format it comprisesaflat base, usually made of wood, with blades or rules embedded into it. The blades –that can either cut or crease the board -mirror the shape and size of the finished packaging whichturnsa flat sheet of board into the desiredbox or carton.

            The costs of the die forme needsto be factored into the budget as they are complex to make and are precision in nature. By definition,bespoke packaging results in a box or carton that is specifically designedto your demands. One of the costs of this tailored approach is that a die forme will need to be commissioned. The positive news is that these costs are one off and assuming the architecture of the box doesn't change, the forme can be used for future production runs.

            The costs of the die forme will depend on the meterage of steel orrule used in its construction and its overall size. But typically they range for £220 -£500 plus VAT.

            What is a CAD sample?

            Prior to the bulk production of any box or carton, itis common to receive a plain CAD cut sample for size and style testing. These samples are produced on a Computer Aided Design table –a large format cutting table mounted with a digital cutter.

            CAD samples are usually provided free of charge and are there to help reduce the riskof incorrect sizing or styles. The samples can be cut using the correct (or very close to) material and the architecture of the sample will exactly mirror the final production item.

            CAD samples are provided plain withoutprint. For the printed elements of the packaging anonscreen PDF proof will be issued for approval. In some cases, for litho work, a wet or press proof can be providedbut in almost all cases this will come with additional charges.

            How long will pre-productiontake?

            As a rule,the time you should allocate for pre-productionproduct design, sampling and artwork checks should be as long or longer than the bulk productionitself. There is a general assumption that pre-production work can be completed very quickly. But the reality is that bespoke packaging is often an evolution of thinking. What you start offbelieving will be the solution is often not the case. Bespoke packaging with its minimum order volumes and set up costs (not always applicable) can be costly. Itis therefore important that sufficient time is given to ensuring that the end product is right for the contents within, for the brand, and for the end customer

            We can help with all these elements –from initial brief, sampling, colour swatches and assistance and guidance with artwork.

            How long will production take?

            The time it takes to produce your item will depend on the materials used, the volume required, the complexity of the itemand the time of the year. Quarter four is always the busiest within the packaging sector and lead timeswill nearly always push out in the run up to and immediately after Christmas.

            Generally four weeks is theindustry standard to producebespoke packaging.At less busy times we may be able to improve upon this but equally this may push out during busier times. Itis always beneficial to plan your packaging requirements and where applicable a forward order schedule is a simple but effective way to mitigate against stock outages.

            In all cases leadtimes fluctuate and are always stated as post all approvals. The advice is to always leave extra time for artworkamendments, structural changes and production proofing.

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            Enquiries

            Please do not hesitate to contact us if you have any questions, or wish to speak to a member of our team for free advice. We endeavour to respond to all emails within 24 hours.

            Prefer a consultation over the phone? Call us now on 01243 573982

            Need a quotation, or have any questions about our products? Fill out our product enquiries form
            Product Enquiries
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